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Wednesday December 10, 2003 The pictures shown below are captured from the computer drawings of the new frame. Click on the thumbnails to see them full size.
Wednesday November 19, 2003 As soon as the bike was back in the workshop after the European Finals, Ton and Vincent started preparations for the new chassis. Ton spent many hours in the workshop building a frame rig and determining all the measurements, while Vincent was behind the computer designing the new frame and making the drawings.
Now that the annual Zodiac Dealer show (that had Ton's bike on display) is over, they can finally start with the REAL work. The photos above show the engine-clutch-transmission unit in the rig. And especially for Jim Mcclure... Jim, to answer your question about our clutch placement, check out the four pictures below...
Monday September 8, 2003 Ton ended up Vice-Champion of the 2003 FIM/UEM European Championship at Santa Pod Raceway in England.
With a personal best of 6.60 sec @ 209.3 MPH (336.7 km/h) Ton was no. 1 qualifier again. In the first round on race day he had a bye run and ran a 6.68 sec. @ 200 MPH. The bike showed some signs of running too rich, so we leaned out the fuel system - just a little. But in the semi finals it turned out that the engine was wearing out (20% leak on the cylinders) and we were out of the competition with a 6.90 (against Junerud's 6.87). When Per Bengtsson made it to the final running a 7.62 against Willem Been's 10.93 he was the lucky one and took the championship. Having the strongest performing bike in the class throughout the season (no. 1 qualifier at five out of six events and lowest ET and highest Top Speed at most events), it seems that bad luck struck us at the worst possible moments. So, although no. 2 is still an achievement to be proud of, we can't help but feel somewhat disappointed. However, we'd like to look forward rather than back. The good news is that we know we have a very powerful combination right now. The one thing that is holding us back at the moment is the chassis, which can't handle the full potential of the engine. We are therefore going to design and build a new chassis for the 2004 season. The Zodiac team would like to express their thanks to their main sponsor: ZODIAC Performance Parts for Harley Davidson for their continuing support as well as to other major sponsors: Supertrapp and Accel.
We'll be back! Wednesday September 3, 2003
Monday August 25, 2003 Wow, what a weekend! Top Qualifier, Winner of the Event and back in the # 1 spot of the Championship! Coming to Hockenheim Ton was # 3 in the Championship, right behind Per Bengtsson from Sweden and Ronny Aasen from Norway. Due to serious traction problems on Friday, we didn't go out that day. On Saturday the track was in much better condition - although still far from perfect - so we tried a pass with a very soft set-up. Ton left half throttle, slowly feeding to full throttle and managed to run the quickest E.T. of the class: 7.23 @ 321 kmh. The final was a very important one for both riders. Bengtsson was leading in the championship by 8 points, so if he were to win he would increase his points lead to 18 points. And if Ton were to win this final, he would be taking over the lead by 2 points...
Congratulations to European Champions Roel Koedam, Urs Erbacher, Roger Pettersson and Michael Malmgren. Wednesday August 20, 2003 We're off to the "Nitro Olympics" in Hockenheim for Round 5 of the UEM European Championship. So if you're coming to the Hockenheimring this weekend, come pay us a visit at the ZODIAC pit-box.
Update Sunday August 17, 2003 Round 3, Mantorp Sweden: beaten by a cam Round 4, Gardermoen Norway
Saturday July 19, 2003
Monday July 7, 2003
The race at Alastaro has been very eventful. Throughout the entire weekend we were trying to set up the new clutch, which lead to some ups and downs. During qualifying our E.T.s varied from 9.43 to 7.06 seconds. Ton was qualified #3 with the 7.06 second run and had the best Top Speed with 330 kmh (205 MPH). Via a 7.80 sec. in the quarter-finals and 7.02 sec. in the semi-finals Ton made it to the final where he met Charley Karling from Sweden. Because of some technical problems (the bike couldn't be pushed back after the burn-out), Ton was lined up all wrong and didn't have any chance of doing a good, straight run. Charley took the win with a 6.65 and Ton was runner-up. Coming to Finland Ton was no. 4 in the European Championship Standings, but with these results he has now climbed to the no. 2 spot. He is sharing this place with Ronny Aasen from Norway. They're both right behind Sweden's Per Bengtsson, who is leading by just 7 points.
Wednesday July 2, 2003
Main Event, Santa Pod - England. May 24-26, 2003 During all qualification rounds Ton was the fastest rider in Supertwin Top Fuel and the only one in the sixes. He qualified #1 with a 6.88 sec. @ 207 mph. In the first elimination round he found himself up against Per Bengtsson from Sweden. In that run Per ran the only other six second run of the event and because Ton broke the clutch-hub support at the top end, he lost this one to Bengtsson (by 0.052 seconds). For the next round at Alastaro in Finland Ton & Vincent will make a new and stronger clutch-hub support and they're also planning some changes to the clutch itself. The pictures are courtesy Eurodragster.com again (thanks guys). Please click on the thumbnails to see them full size.
Sunday May 18, 2003 Freaking out at the Speedfreaks. Last weekend the Zodiac Team went to the Speedfreaks Ball at Santa Pod Raceway in England to check out their newly made 1 to 1 primary and the new "inside the engine plates" 3 stage R&P clutch. After a few low seven try-out passes and some adjustments to the clutch, they were ready to go for it and loaded the engine with 98% Nitro. The low seven passes were good enough to get into the finals of the Speedfreaks Top Fuel Bike Shoot-Out and they were up against very well running fellow country-man Roel Koedam on his blown Yamaha. The engine on the Zodiac bike sounded very strong in the long and smoky Burn Out. When Ton lined up and the green light came on, the bike blasted of the line. But unfortunately not for long... something snapped in the drive train. The team did not have the time to find out what had happened, as they had to load up the bike to be in time for the ferry back home. Traveling home from England, Ton and Vincent were not exactly sure to what extent the engine was damaged, nor were they sure about the cause of it. Considering the short time-slot between the Speed Freaks Ball and the Main Event, the Zodiac bike was being taken apart "minutes" after they arrived home on Monday Evening. It turned out that all the changes Ton and Vincent made to the ZODIAC sponsored bike over the winter had been working well, but the 6 bolts and 3 dowel pins of the primary belt drive front pulley gave up. Since the crank was severely damaged, repairing it would take too long, so Ton got a new (and stronger) one from his buddy Jim McClure in the States that same evening, which is being built in right now. To strengthen the mount of the pulley to the crank, they also have to make some new parts from scratch, but everything is expected to be ready before this coming Thursday, when they leave for the Main Event.
Santa Pod - England Sun. May 11, 2003 Some throttle problems in Ton's first pass of today: 7.33 sec. @ 195.57 MPH. In the Top Fuel/Supertwin shootout final against Roel Koedam, Ton went about a foot off the line and then the engine cut out. The cause is not known yet. Ton & Vincent will investigate in the next few days... Below two more pictures (courtesy Eurodragster.com). Please click on the thumbnails to see them full size. Today Ton did two passes of 7.39 sec @ 197.07 MPH and 7.23 sec. @ 194.61 MPH. The engine is running very well and sounds strong, but the bike is "lazy" leaving the line. Since we have a new clutch on the bike, we'll need to do some tuning in that area... Below some pictures of today, courtesy Eurodragster.com (hello to you too guys!). Please click on the thumbnails to see them full size. After a very hectic last month, we fired up the bike last weekend and all went well and the engine sounded strong. In just a few days we're off to the Speedfreaks ball at Santa Pod Raceway in England (May 10-11) for the first time out with the bike this year. Ton and Vincent will attempt to find a good initial set-up for the new configuration. Sunday March 9, 2003 Sneak preview in the Zodiac Racing workshop in Mijdrecht showed us that the new engine & transmission unit are getting into "Pre-Stage" position. It seems Ton and Vincent have been doing some overtime. Ton said: "We have been buying a lot of aluminium and been making a lot of offcuts lately. We started with nearly 100 kilogrammes of aluminium for the plates, pulleys and the pulley fronts and we managed to throw away nearly 90 kilogrammes in "chips"! The "new second hand" Bridgeport miller works fine for us and, although we are beginners in CNC programming (too slow), we got it to do what we wanted and the nice thing is everything fits and seems to work!". To get a rigid engine unit, the new main motor plate is CNC machined out of a 15 mm thick ST 51 aluminium plate. The transmission plates out of 10 mm ST 51 plate. The new T&V 1:1 primary is machined out of 160 mm wide 14 mm pitch Gates blanks and will accept a 115 mm wide Gates polychain. Front supports for the pulleys are machined of ST 27. Once the outside support plates are finished Ton and Vincent are getting to the point where they start cutting up the frame. They expect to start working on this within the next 14 days. Ton and Vincent will be going "down south" to Eindhoven to work on the frame, where they can use Rob van Geffen's frame jig. The photo's show the new power train of the Godfather Harley fueler with the new T&V 1:1 primary drive that takes a 115 mm wide Gates polychain belt, new motor plates and the inside the engine plates 8" and 3 stage R&P clutch. January 8, 2003 Lots of work again for the Zodiac team.
The solution to both problems should be the new clutch. It's a Crower type 3-stage clutch made by Rob van Geffen with Crower 8 inch sintered metal friction plates instead of the previous 6 inch clutch. The clutch will be run faster (1:1 engine speed) to take load off the clutch and the transmission. The reduction (of 25%) will be done on the rear sprocket. To be able to fit the new clutch, the frame will need to be cut in half to add an extra 40mm in length. Also, it needs to be extended 30mm to the right. Dec. 26: Frame (with 'new engine plates') just before it was cut in half:
Change one thing and you'll get the infamous chain reaction... all other things after the front drive pulley must be changed as well (input shaft, output shaft, engine plates, fixing points in the frame etc. etc.) For these and future changes Ton acquired a CNC Milling Machine to make the new parts himself, such as: new engine plates for the new clutch, new primary drive pulleys and various other bits and pieces. It's an overhauled 8 year old Bridgeport INTERACT1 Mk2 CNC milling machine with "Heidenhain" Operating System. When Ton had his technical school education ('some' years ago), there were no such things as CNC milling machines, so he took a 5 day "Heidenhain" training for programming the machine. |
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